Wind Turbine-Building Robots, 3D Printing Underwater Turbine Tech, and Turning Corn Stover Into Fuel for Planes

Transforming Energy: The NREL Podcast

This episode discusses three recent stories from NREL:

1. Researchers have successfully utilized robotic assistance in the manufacture of wind turbine blades, aiming to eliminate challenging working conditions for humans and enhance product consistency. By automating trimming, grinding, and sanding processes, the study not only improves workplace safety but also supports the economic viability of domestic blade manufacturing, potentially leading to increased job opportunities within the United States.
2. Research has uncovered a groundbreaking synergy between marine energy and additive manufacturing, commonly known as 3D printing, unveiling a potential solution to enhance tidal turbine technologies. By harnessing stainless steel material and laser metal deposition, they aim to fortify tidal turbine spars, the backbone of underwater turbines, against the relentless forces of the ocean, potentially revolutionizing maintenance practices and bolstering energy resilience for coastal communities. This innovation promises rapid deployment and accessibility, empowering localities to swiftly address energy needs and foster sustainability in marine environments.
3. SAFFiRE Renewables plans to utilize NREL’s DMR technology to convert agricultural residue into scalable biofuel, significantly reducing carbon footprints in aviation. With a pilot plant set to handle 10 tons of corn stover daily and produce 300,000 gallons of cellulosic ethanol annually, this collaboration marks a pivotal step towards commercializing sustainable aviation fuel and fostering energy resilience.

This episode was hosted by Kerrin Jeromin and Taylor Mankle, written and produced by Allison Montroy and Kaitlyn Stottler, and edited by James Wilcox, Joe DelNero, and Brittany Falch. Graphics are by Brittnee Gayet. Our title music is written and performed by Ted Vaca and episode music by Chuck Kurnik, Jim Riley, and Mark Sanseverino of Drift BC. Transforming Energy: The NREL Podcast is created by the U.S. Department of Energy’s National Renewable Energy Laboratory in Golden, Colorado. We express our gratitude and acknowledge that the land we are on is the traditional and ancestral homelands of the Arapaho, Cheyenne, and Ute peoples. Email us at [e-mail]. Follow NREL on X, Instagram, LinkedIn, YouTube, Threads, and Facebook.